Tools and Materials Needed:
- Steering cable removal kit
- Steering cable installation kit (includes cable, connectors, nuts, and bolts)
- Adjustable wrench
- Pliers
- Utility knife
- Flashlight
Safety Precautions:
- Disconnect battery before starting the repair.
- Wear safety glasses to protect your eyes.
Step 1: Disconnect the Battery
- Disconnect the battery's negative terminal to avoid any electrical accidents.
Step 2: Remove Steering Wheel and Cowling
- Remove the steering wheel by unscrewing the steering wheel nut and pulling it off the steering shaft.
- Remove the cowling covering the engine.
Step 3: Disconnect the Steering Cable
- Use the steering cable removal kit to disconnect the steering cable from the steering rack and the engine.
- Loosen the bolts that secure the upper end of the cable to the steering bracket and remove the cable.
Step 4: Remove Old Steering Cable
- Slide the old steering cable out from the steering tube and remove it entirely from the boat.
Step 5: Install the New Steering Cable
- Feed the new steering cable through the steering tube.
- Attach the upper end of the cable to the steering bracket using the bolts and nuts provided in the installation kit.
- Hand-tighten the nuts, but don't fully tighten them yet.
Step 6: Attach Cable to Steering Rack and Engine
- Attach the lower end of the cable to the steering rack and the engine using the connectors from the installation kit.
- Tighten all of the bolts and nuts securely.
Step 7: Reinstall Cowling and Steering Wheel
- Reinstall the cowling covering the engine.
- Reinstall the steering wheel and tighten the steering wheel nut.
Step 8: Test the Steering
- Reconnect the battery.
- Turn the steering wheel from lock to lock to check that the steering is smooth and responsive.
Step 9: Finalize the Installation
- If everything works properly, tighten all of the bolts and nuts that you loosened during the installation.
- Check the steering cable connection to ensure it's secure.
Your new steering cable is now installed, and your outboard motor should be ready for use.
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