1. Capacity Mismatch: The 2.5-ton condensing unit has a lower cooling capacity compared to the 3.5-ton air handler. This means that the air handler will be oversized for the condensing unit, which can lead to inefficient operation and reduced system performance.
2. Overcooling: The oversized air handler may cool the space too quickly, leading to short cycling of the condensing unit. Short cycling can reduce the lifespan of the compressor and increase wear and tear on the system.
3. Reduced Efficiency: The efficiency of the overall system may be compromised due to the mismatch in capacities. The air handler may not be able to fully utilize the cooling capacity of the condensing unit, resulting in lower energy efficiency and higher operating costs.
4. Airflow Issues: The oversized air handler may require a higher airflow rate than the condensing unit can provide. This can lead to airflow restrictions, reduced cooling performance, and potential damage to the system.
5. Comfort Issues: The oversized air handler may not be able to evenly distribute the conditioned air throughout the space, leading to temperature variations and comfort problems.
To ensure optimal performance, efficiency, and comfort, it is recommended to match the condensing unit and air handler with the same capacity and efficiency rating.
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